Heavy Duty 80×100mm Double Twist Weave Gabion Fence System, Hexagonal Wire Mesh Cages for Flood Control Stone Walls

1. Product Overview

Our Heavy Duty 80×100mm Double Twist Weave Gabion Fence System is designed for flood control, riverbank protection, retaining walls, slope stabilization, and other civil engineering applications. Manufactured from high-quality steel wire, the gabion cages feature a hexagonal double-twisted wire mesh structure that provides flexibility, strength, and reliable stone containment.

The 80×100mm mesh opening offers a practical balance between structural stability and efficient stone filling. When assembled and filled with suitable stones, the gabion system forms a permeable, durable structure that helps control soil erosion, manage water flow, and protect vulnerable embankments.

With modular construction and flexible installation options, our gabion fence systems are suitable for infrastructure contractors, construction companies, engineering projects, wholesalers, and distributors seeking dependable gabion solutions.

Main Applications:

• Flood control and riverbank protection

• Stone retaining walls and embankment reinforcement

• Slope stabilization and erosion control

• Drainage channels and water conservancy projects

• Roadside protection and landscape retaining structures

2. Factory Manufacturing & Quality Control

Professional Gabion Production

Our factory focuses on the production of gabion mesh, gabion baskets, gabion fence systems, and related wire mesh products for construction and infrastructure applications.

From wire preparation and mesh weaving to cutting, assembly, and final inspection, each manufacturing stage is organized to support consistent product quality and efficient order fulfillment.

The double-twist weaving process forms a flexible hexagonal mesh structure designed to maintain mesh integrity under normal handling and installation conditions. Product specifications can be coordinated according to project drawings, technical requirements, and applicable standards.

Manufacturing Process

1. Raw Material Preparation: Steel wire is selected according to the required wire diameter, coating, and project specifications.

2. Wire Drawing and Surface Treatment: Wire preparation and coating requirements are managed according to the selected material specification.

3. Double-Twist Mesh Weaving: Hexagonal wire mesh is produced with an 80×100mm mesh opening.

4. Cutting and Assembly: Mesh panels are cut and assembled into gabion baskets or fence units in the specified dimensions.

5. Quality Inspection: Finished products are checked for dimensions, mesh openings, workmanship, and other agreed inspection requirements.

6. Packing and Dispatch Preparation: Qualified products are bundled or packed for safe handling and transportation.

Quality Control for Engineering Orders

For project-based orders, inspection requirements can be agreed upon before production. Relevant checks may include mesh opening measurements, wire diameter, coating specifications, basket dimensions, connection components, and packing quantities.

3. Packaging & Shipping

Secure Packaging for International Transportation

We understand that reliable packaging and shipment coordination are important for international construction projects. Our gabion fence systems can be packed in compressed bundles or other suitable packaging formats, depending on product dimensions, order quantities, and customer requirements.

Flat-packed or bundled mesh panels help optimize loading space and facilitate handling at the destination. Packaging details are confirmed according to the product design, shipping method, and unloading conditions.

Order Fulfillment and Delivery Process

• Order Confirmation: Confirm dimensions, mesh specifications, wire coating, accessories, quantities, and delivery requirements.

• Production Scheduling: Arrange manufacturing according to the confirmed order and production schedule.

• Pre-Shipment Inspection: Check product specifications, quantities, and packaging before dispatch.

• Packing and Loading: Organize products for container loading or other agreed transportation arrangements.

• Shipping Coordination: Prepare the necessary shipping and export documents according to the agreed trade terms.

• Delivery Follow-Up: Coordinate shipment information and delivery arrangements with the customer or freight forwarder.

Actual production lead time and transit time depend on order quantity, product specifications, shipping route, port conditions, and the agreed delivery terms.

Packaging Options

• Compressed bundles of gabion mesh panels

• Bundled components secured for transportation

• Palletized packaging where suitable

• Customized labels and packing marks upon agreement

4. Engineering Projects & Applications

Flood Control and Riverbank Protection

Gabion fence systems are widely used in flood-control works, riverbank reinforcement, and channel protection. When properly designed and installed, stone-filled gabion structures help resist erosion caused by flowing water while allowing water to pass through the structure.

Their modular configuration supports the construction of protective barriers along riverbanks, drainage channels, and vulnerable embankments. The final design should account for flow velocity, scour depth, foundation conditions, stone grading, and site-specific hydraulic requirements.

Stone Retaining Walls and Slope Stabilization

Gabion baskets provide a practical solution for retaining walls, roadside embankments, and slope protection. Their flexible structure can accommodate certain levels of ground movement, while the stone fill provides mass and structural stability.

Depending on the engineering design, gabion systems can be arranged in stepped or tiered configurations to suit different terrain profiles and retaining requirements.

Water Conservancy and Drainage Projects

The permeable structure of gabion cages makes them suitable for selected drainage channels, canal protection works, and water conservancy infrastructure. Water can pass through the stone-filled mesh, helping reduce the buildup of hydrostatic pressure compared with an impermeable wall, subject to appropriate filter and foundation design.

Gabion systems can also be integrated into larger erosion-control schemes where ground protection, drainage, and landscape compatibility are important.

5. Why Choose Our Gabion Fence System?

Reliable Product Specifications

The 80×100mm double-twist hexagonal mesh provides a clearly defined mesh opening for engineering and procurement requirements. Wire diameter, coating type, basket dimensions, lacing wire, and other accessories can be specified according to the project design.

Flexible Production and Customization

Different projects may require different basket dimensions, wire specifications, coatings, and installation accessories. Product configurations can be discussed based on technical drawings, bill of quantities, and applicable engineering standards.

Support for Bulk and Project Orders

We can coordinate production planning, packaging arrangements, and shipping preparation for bulk orders and infrastructure supply requirements. Early confirmation of specifications and delivery schedules helps improve procurement coordination.

Practical Installation

Modular gabion units can be assembled, positioned, connected, and filled with suitable stones at the project site. Installation methods, foundation preparation, filter materials, and connection details should follow the approved engineering design.

6. Technical Specifications

Note: Wire diameter, coating weight, tensile strength, basket dimensions, diaphragms, and applicable standards should be confirmed before ordering. Final suitability depends on project-specific engineering requirements.

7. Request a Quotation for Your Project

Looking for a reliable supplier of heavy-duty 80×100mm double-twist gabion fence systems?

Send us your project drawings, required quantities, mesh specifications, wire diameter, coating requirements, basket dimensions, and destination port. Our team can review your requirements and assist with product configuration, production planning, packaging arrangements, and shipping coordination.

Whether you are sourcing gabion cages for flood-control works, riverbank protection, stone retaining walls, or large-scale civil engineering projects, we welcome your inquiry.

Contact us today to discuss your gabion project and request a quotation.