PVC Coated Hexagonal Gabion Wall & Mattress | Factory Direct

Our PVC Coated Hexagonal Gabion Wall & Mattress systems deliver heavy-duty geotechnical stabilization, erosion control, and earth retention. Engineered with a double-twisted woven steel wire mesh and a thick polyvinyl chloride (PVC) protective coating, these units withstand high-velocity water flow, harsh chemical environments, and extreme UV exposure.

Sourced factory direct, our gabions provide an engineered, cost-effective solution for civil contractors, landscape architects, and municipal infrastructure projects.

Key Technical Specifications

Core Advantages & Features

• Dual-Layer Corrosion Protection: Heavy galvanization paired with an extruded PVC outer shield resists salt water, acids, alkalis, and soil abrasion.

• Flexible Geotechnical Strength: The hexagonal double-twist design prevents unravelling under stress, flexing naturally with ground settlement without structural failure.

• Natural Hydraulic Permeability: Eliminates hydrostatic pressure buildup behind retaining walls, allowing free drainage and rapid soil consolidation.

• Eco-Friendly Integration: Voids naturally fill with silt and vegetation over time, blending seamlessly into riverbanks and natural landscapes.

• Factory-Direct Pricing: Direct manufacturing guarantees custom sizing, bulk volume discounts, and international quality compliance with zero middleman markup.

Primary Applications

• Hydraulic Works: River bank revetment, canal lining, weir design, and shoreline protection.

• Earth Retention: Gravity retaining walls, bridge abutment protection, and slope stabilization.

• Infrastructure Safety: Rockfall protection netting, highway embankment reinforcement, and culvert headwalls.

Installation Overview

1. Unfold & Assemble: Flatten mesh panels on a level surface and tie edges securely using supplied binding wire or pneumatic C-rings.

2. Position & Anchor: Place gabion baskets in alignment, anchoring corners with temporary stakes.

3. Stone Infilling: Fill compartments systematically with clean, hard stone (100–250 mm diameter) in uniform layers to minimize voids.

4. Lid Closure: Pull the lid taut over the filled rock matrix and lace edges securely to all perimeters and internal diaphragms.